Product Design Engineer

Work on manufacturable, cost-effective product designs across the full development lifecycle, from concept through production and continuous improvement.

Responsibilities

• Design and develop line extension and derivative configurations from concept through production release
• Create detailed 3D models and 2D drawings using SolidWorks in accordance with company standards
• Apply GD&T principles to deliver functional, manufacturable, and inspectable designs
• Perform tolerance stack-ups and variation analysis using CETOL or similar tools
• Develop predictive mathematical models to simulate aspects of mechanical motion
• Lead and participate in Design Failure Mode and Effects Analysis (DFMEA)
• Drive Design for Manufacturing and Assembly (DFMA) initiatives to optimize cost, quality, and throughput
• Support sustaining engineering activities, including design updates, issue resolution, and continuous improvement
• Collaborate with manufacturing, quality, and supply chain teams to resolve production issues and implement corrective actions
• Manage engineering changes through PDM and ERP systems (e.g., Oracle), including proper documentation and revision control
• Develop and maintain engineering documentation, including specifications, test plans, and reports
• Support prototype builds, testing, and validation activities
• Interface with suppliers to support design development and cost reduction initiatives

Requirements

• Bachelor’s degree in Mechanical Engineering or related equivalent technical discipline
• 3+ years of experience in a manufacturing or R&D environment
• Proficiency in SolidWorks and Microsoft Excel, Word, PowerPoint, and Outlook
• Strong understanding of GD&T (ASME Y14.5-2009) and tolerance analysis ( CETOL preferred )
• Experience with DFMA and FMEA methodologies
• Familiarity with Bill of Material (BOM) management in ERP systems ( Oracle preferred )
• Experience supporting products through full lifecycle (concept to production)
• Strong problem-solving, communication (written and verbal), and organizational skills
• Self-motivated with the ability to manage multiple tasks simultaneously
• Commitment to continuous improvement
• Good judgment and decision-making skills

Technologies

• SolidWorks
• Microsoft Excel, Microsoft Word, Microsoft PowerPoint, Microsoft Outlook
• GD&T
• ASME Y14.5-2009
• CETOL
• PDM
• ERP systems (e.g., Oracle), Oracle
• DFMEA, DFMA, FMEA

Preferred Qualifications

• Experience in firearms or regulated manufacturing environments
• Knowledge of manufacturing capabilities of machined, injection molded, MIM (Metal Injection Molded), and stamped components
• Spring design experience
• Experience performing moderately complex analyses such as kinematic/dynamic motion and FEA
• Experience with cost reduction and value engineering initiatives
• Exposure to product testing and validation processes

Additional Requirements

• Must be able to successfully pass a drug and background screen
• Must be eligible to work for any employer in the US without sponsorship now and in the future

Location and Work Setting

• Mayodan, NC (onsite)

Benefits

• Competitive compensation package including competitive salary, profit sharing, and bonus
• Health benefits including medical, dental, and vision
• Life and Retirement benefits including 401k match, discretionary supplemental 401k contribution, basic and supplemental life options, plus short- and long-term disability plans
• Paid Time Off (PTO)
• Relocation Assistance available for the right candidate willing to relocate
• Casual work environment

Compensation

D.O.E. Please include your salary requirements with your resume.